LEXAN™ FR83 Polycarbonate Film. For Thin Insulation Application

LEXAN™ FR83 Polycarbonate Film is an Advanced Ultra-Thin Flame-Retardant Polycarbonate Film specifically engineered for Electrical Insulation, Electronic Assemblies and Compact Devices where Space is Limited but Fire Safety Cannot be Compromised. As one of the Thinnest Flame-Retardant Films within the LEXAN™ FR Series, LEXAN™ FR83 delivers Outstanding Insulation Performance, excellent Thermal Stability and Exceptional Flame Resistance in an Extremely Thin Profile.

A Key Advantage of LEXAN™ FR83 Polycarbonate Film is its ability to achieve UL94 VTM-0 Classification at Just 0.076 mm Thickness. This makes the material particularly valuable for Miniaturized Electronic Components, Consumer Electronics, Battery Systems and Electrical Assemblies where Designers require Maximum Safety within Minimal Space. The Ultra-Thin Construction allows efficient use of available Design Space without Sacrificing Regulatory Compliance or Performance.

LEXAN™ FR83 is available in both Translucent Clear and Black Versions, providing flexibility for Insulation, Identification and appearance Requirements. The Film features a Polished First Surface combined with a Fine Matte Second Surface, offering an attractive Finish while maintaining excellent Processing and Printing Performance.

Designed for demanding Electrical applications, LEXAN™ FR83 Film offers a Relative Thermal Index (RTI) between 125°C and 130°C, supporting reliable Long-Term performance in Elevated Temperature Environments. This High Thermal capability makes the Film suitable for Electrical Insulation Barriers, Battery Components, Power Electronics and Heat-Sensitive Assemblies.

One of the Defining characteristics of LEXAN™ FR83 is its Precise Manufacturing Quality. The Film is produced under Stringent Process Controls to Ensure Tight Thickness Tolerances and consistent material Uniformity. This High Level of Dimensional Accuracy Improves Conversion, Die-Cutting and Assembly performance while supporting reliable integration into Automated Manufacturing Processes.

Unlike Conventional Insulation Materials that may require greater Thicknesses to achieve Similar Fire Performance, LEXAN™ FR83 Polycarbonate Film provides Exceptional Flame Retardancy in an Extremely Thin Gauge. This makes it an excellent Solution for Industries where Weight Reduction, Miniaturization and performance Optimization are Key Design Objectives.

The combination of Flame Retardancy, Thermal Stability and Ultra-Thin Construction makes LEXAN™ FR83 suitable for a Wide range of Industries including Electronics, Automotive, Aerospace, Telecommunications and Industrial Equipment. The material helps reduce Fire Propagation Risks while maintaining the flexibility and Processing characteristics required for Modern Manufacturing.

In addition to its Flame-Retardant Performance, LEXAN™ FR83 Film offers excellent Dimensional Stability, Ease of Processing and reliable Insulation Properties. These characteristics support its use in Insulation Barriers, Battery Packs, Transformers, Power Supplies, Printed Circuit Board Assemblies and Compact Electronic Devices.

Because of its unique combination of UL94 VTM-0 Performance, Ultra-Thin Profile and High RTI, LEXAN™ FR83 is widely recognized as a preferred material for applications where Limited Space and Maximum Fire Safety must coexist.

LEXAN™ FR83 Polycarbonate Film is also RoHS Compliant, supporting Global Environmental Compliance requirements and Responsible material selection Programs.

Available Colors

Clear 116
Black 701

Available Thicknesses

0.076 mm
0.102 mm
0.127 mm
0.178 mm

Notes

LEXAN™ FR83 Polycarbonate Film
Ultra-Thin Flame Retardant
UL94 VTM-0 Rated at 0.076 mm
Polished 1st Surface
Fine Matte 2nd Surface
Thin Space-Saving Design
Tight Thickness Tolerances
RoHS Compliant