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LEXAN™ HP4R Resin. Advanced Autoclave and EtO Sterilizable Material

Biocompatibility Assessed. Low Flow with Added Improved Easy Release

LEXAN™ HP4R Resin is a Healthcare-Grade Polycarbonate Material specifically developed for reusable medical devices and healthcare components requiring reliable Sterilization Performance, Biocompatibility Compliance and Enhanced Manufacturing Efficiency. Designed for demanding healthcare environments, LEXAN™ HP4R combines a Low Flow Processing Profile with Improved Easy Release Technology, making it an excellent choice for precision medical applications where durability and moulding consistency are critical.

LEXAN™ HP4R Polycarbonate Resin is compatible with both Autoclave and Ethylene Oxide (EtO) Sterilization Processes commonly used throughout the healthcare industry. Components manufactured from LEXAN™ HP4R can maintain their dimensional stability, mechanical properties and appearance after repeated sterilization cycles, supporting long-term use in reusable medical equipment.

A major benefit of LEXAN™ HP4R is its Biocompatibility Assessment to ISO 10993 and USP Class VI standards. These recognized healthcare evaluations support the use of LEXAN™ HP4R Resin in medical and laboratory applications where patient safety, material consistency and regulatory requirements are important considerations.

LEXAN™ HP4R Polycarbonate features a Low Flow formulation that provides excellent control during the moulding of thicker or dimensionally critical healthcare components. This processing characteristic allows LEXAN™ HP4R to deliver superior part consistency while maintaining the toughness and impact resistance expected from premium medical-grade polycarbonate materials.

To improve production efficiency, LEXAN™ HP4R Resin incorporates Improved Easy Release Technology. Compared with standard healthcare grades, the enhanced release characteristics of LEXAN™ HP4R help facilitate smoother mould ejection, reducing cycle interruptions and supporting consistent manufacturing performance while maintaining excellent surface quality.

The combination of durability, impact resistance and sterilization compatibility makes LEXAN™ HP4R Polycarbonate Resin suitable for reusable medical housings, diagnostic systems, laboratory devices, surgical equipment components and fluid management systems. Components moulded from LEXAN™ HP4R can withstand repeated handling, sterilization and demanding healthcare service conditions.

For manufacturers seeking a healthcare material with Biocompatibility Assessment, Improved Easy Release and Long-Term Sterilization Performance, LEXAN™ HP4R Resin offers a dependable solution that balances processing efficiency with the stringent requirements of medical device applications.


Notes:

LEXAN™ HP4R Polycarbonate Resin
Compatible with Autoclave Sterilization
Compatible with Ethylene Oxide (EtO) Sterilization
Biocompatibility Assessed to ISO 10993
USP Class VI Assessed
Low Flow Processing Grade
Improved Easy Release Technology
Excellent Toughness and Impact Resistance
Suitable for Reusable Medical Devices
UL94 HB Rated from 0.70 mm to 3.00 mm
RoHS Compliant

LEXAN™ HP4R is a Transparent Clear ROHS Compliance Polycarbonate Resin

Material HDT, 1.82 MPa, ASTM A648, °C

6.4 mm, unannealed 132

Vicat Softening Temperature Rate

Vicat Softening Temperature rate , B50 = 141

Material MFI / Melt Flow Rate

Melt Flow Rate, 300°C/1.2 kgf = 10.5

Material Melt Volume Rate, MVR

Melt Volume Rate, 300°C/1.2 kgf = 10

Material Flexural Modulus

2300

LEXAN™ HP4R Resin are UL94 - HB@0.70 mm ~ 3.00 mm

Disclaimer

Any sale by SABIC, Its Subsidiaries and Affiliates (each a “Seller”), is Made Exclusively under Seller’s Standard Conditions of Sale (available upon request) unless Agreed Otherwise in Writing and Signed on behalf of the Seller. While the Information Contained herein is given in Good Faith, SELLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, INCLUDING MERCHANTABILITY AND NONINFRINGEMENT OF INTELLECTUAL PROPERTY, NOR ASSUMES ANY LIABILITY, DIRECT OR INDIRECT, WITH RESPECT TO THE PERFORMANCE, SUITABILITY OR FITNESS FOR INTENDED USE OR PURPOSE OF THESE PRODUCTS IN ANY APPLICATION. Each Customer must Determine the Suitability of Seller Materials for the Customer’s Particular Use through Appropriate Testing and Analysis. No Statement by Seller Concerning a Possible Use of any Product, Service or Design is Intended, or should be Construed, to grant any License under any Patent or other Intellectual Property Right. © 2021

SABIC Innovative Plastics is a Trademark of SABIC Holding Europe BV * Cycolac, Cycoloy, Lexan, Noryl, Ultem, Valox and Visualfx are Trademarks of SABIC Innovative Plastics IP BV © Copyright 2008 SABIC Innovative Plastics IP BV. All rights reserved.

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